03 - KeeGuard - IFU - Assembly & Operating Instructions

22. Assembly ® 2-8 Installation diagram 4 Installation diagram 4 Installation diagram 4 Installation diagram 4 m mm m- -- - Unrestrained Unrestrained Unrestrained Unrestrained - -- - Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Installation diagram 5 Installation diagram 5 Installation diagram 5 Installation diagram 5 m mm m- -- - Unrestrained Unrestrained Unrestrained Unrestrained - -- - Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres

23. Assembly ® 2-9 Installation diagram Installation diagram Installation diagram Installation diagram 6m 6m6m 6m Plus Plus Plus Plus - -- - Unrestrained Unrestrained Unrestrained Unrestrained - -- - Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Installation diagram 2m Installation diagram 2m Installation diagram 2m Installation diagram 2m- -- - Restrained Restrained Restrained Restrained – –– – Minimum 150mm Hi Minimum 150mm Hi Minimum 150mm Hi Minimum 150mm High Parapet wall gh Parapet wall gh Parapet wall gh Parapet wall

24. Assembly ® 2-10 Installation diagram 3m Installation diagram 3m Installation diagram 3m Installation diagram 3m- -- - Restrained Restrained Restrained Restrained – –– – Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Installation diagram 4m Installation diagram 4m Installation diagram 4m Installation diagram 4m- -- - Restrained Restrained Restrained Restrained – –– – Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall

3. Contents II Contents Section Subject Page Amendments Appendix Sample page from inspection book

21. Assembly ® 2-7 Installation diagram 2 Installation diagram 2 Installation diagram 2 Installation diagram 2 m mm m – –– – Unrestrained Unrestrained Unrestrained Unrestrained - -- - Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Installation diagram 3 Installation diagram 3 Installation diagram 3 Installation diagram 3 m mm m- -- - Unrestrained Unrestrained Unrestrained Unrestrained - -- - Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres Parapet wall within 2 metres

26. Assembly ® 2-12 Installation diagram KeeGuard Lite 4.5m Plus Installation diagram KeeGuard Lite 4.5m Plus Installation diagram KeeGuard Lite 4.5m Plus Installation diagram KeeGuard Lite 4.5m Plus - -- - Restrained Restrained Restrained Restrained – –– – Min. 150mm High Parapet wall Min. 150mm High Parapet wall Min. 150mm High Parapet wall Min. 150mm High Parapet wall Installation diagram Installation diagram Installation diagram Installation diagram - -- - Support options for variable angle corners Support options for variable angle corners Support options for variable angle corners Support options for variable angle corners

25. Assembly ® 2-11 Installation diagram 5m Installation diagram 5m Installation diagram 5m Installation diagram 5m- -- - Restrained Restrained Restrained Restrained – –– – Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Installation diag Installation diag Installation diag Installation diagram ram ram ram 6 66 6m mm m Plus Plus Plus Plus - -- - Restrained Restrained Restrained Restrained – –– – Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall Minimum 150mm High Parapet wall

38. 15 Cover – Rev Number & Copyright date Contents – Section 0 & 2 Page numbers changed Page 0 – 1 – Page numbers changed Page 0 – 2 – Model year & Test Body details changed Page 0 – 3 – Issue date details changed Page 0 – 4 – Sixth main bullet point changed Page 2 – 1 – Page Numbers changed Page 2 – 3 – Upright details changed Page 2 – 4 – KeeGuard Lite options added Page 2 – 5 - KeeGuard Lite options added Page 2 – 6 - KeeGuard Lite options added Page 2 – 9 – 6m Plus image changed Page 2 – 11 – 6m Plus image changed Page 2 – 12 – KeeGuard Lite image changed Page 2 – 13 – Image changed Page 2 – 14 – Roof pitch details changed Page 2 – 15 – Third bullet point amended Page 2 – 16 – Image changed Page 2 – 17 – Bullet points 1, 2, 3, 6, & 7 amended Page 2 – 18 – Bullet points 3, 4, 6, 8 & 9 amended Page 2 – 19 – Bullet points 2 & 4 amended and plast ic stopper details changed Index removed 1 st July 2011 16 Cover – Rev Number, Standard, Address & Copyrigh t date Page 0 – 2 – Model year, Authorised Distributor Det ails & Test Body removed. Page 0 – 3 – Issue Date. Page 0 – 4 – Fifth & Sixth Bullet Points removed & tenth Bullet Point amended. 21 st May 2013 17 Cover – Issue Number Page 2 – 16 – Contact Telephone Number 3 rd September 2013

4. Introduction 0-1 Section 0 Section 0 Section 0 Section 0 Introduction Introduction Introduction Introduction 0.1 Overview Overview Overview Overview Overview This section is broken down into the following subj ects: Subject Subject Subject Subject Page Page Page Page General 0-2 Intended use and misuse 0-5 Owner’s duty of care 0-6 Personnel requirements 0-7

11. For your safety 1-1 Section 1 Section 1 Section 1 Section 1 For your safety For your safety For your safety For your safety 1.1 Overview Important information Important information Important information Important information The safety information below is to be regarded as a n addition to the national accident prevention & Health & Safety regulations and laws, which already apply. Existing Health & Safety and accident prevention re gulations and laws must always be complied with. European standard BS EN 62305 Parts 1 to 4 covers t he protection of Buildings and Occupants against lighting strikes. It states that any conductive ele ments above roof level shall be either Puncture Pro of or the provision of an overhead centenary system be pr ovided. When steel which is less than 4mm thick is used, it should be bonded to a suitable Lightning P rotection System. Overview Overview Overview Overview This section is broken down into the following subj ects: Subje Subje Subje Subject ctct ct Page Page Page Page Symbols 1-2 Basic safety information 1-3

5. Introduction 0-2 0.2 General Contents Contents Contents Contents General information on the KeeGuard ® system Validity Validity Validity Validity These operating instructions apply to the following product: Type: KeeGuard ® fall prevention system for flat roof structures Model year: 2013 Authorised Distributor Authorised Distributor Authorised Distributor Authorised Distributor Kee Safety Ltd. Unit A2 Cradley Business Park Overend Road Cradley Heath, West Midlands B64 7DW B64 7DW Great Britain Tel.: +44 1384 632188 Fax: +44 1384 632192 E-Mail: sales@keesafety.com Website: www.keesafetygroup.com

16. Assembly ® 2-2 2.2 2.2 2.2 2.2 Transporting and storing Transporting and storing Transporting and storing Transporting and storing The KeeGuard The KeeGuard The KeeGuard The KeeGuard ® ®® ® system system system system Contents Contents Contents Contents Information on how to transport the fall prevention system safely. Transportation Transportation Transportation Transportation There are no restrictions regarding the means of tr ansportation. All parts must be secured so that the y cannot move. Storage Storage Storage Storage All individual parts must be stored so that no dama ge or deterioration can occur. Long term storage must be under cover for protection against the weat her. All component parts must be stored on a flat surface to minimise any potential risk of damage. Manual Handling Manual Handling Manual Handling Manual Handling Please refer to individual weights of components to gether with Bag Quantity weights before at - tempting to lift by manual means. Always refer to t he manual handling regulation guidelines if in doub t about the correct method of lifting.

34. Assembly ® 2-20 2.5 2.52.5 2.5 Installing Installing Installing Installing The KeeGuard The KeeGuard The KeeGuard The KeeGuard ® ®® ® sy sysy sys ss stem temtem tem Terminating the ends Terminating the ends Terminating the ends Terminating the ends Free end with D Free end with D Free end with D Free end with D- -- -shaped bend shaped bend shaped bend shaped bend Connect the open ends (max. projection 500 mm) of t he top and mid rails using two 15-8 / L15-7, 90° fittings and a short vertical tube to form a D-shap ed bend. There must be no joint in the rails formin g the D for at least 1 bay after the first upright Wall connection Wall connection Wall connection Wall connection Fit a 61-8 / L61-7 wall flange to the end of each r ail and fix each wall flange to the existing brickw ork with appropriate fixings. Make sure that the distan ce between the wall and the next vertical post does not exceed a maximum of 2 m for standard KeeGuard o r 1.5m for KeeGuard Lite ! It will depend on the brickwork as to which fixings you need to use. Consult a specialist if you need help selecting the fixings.

27. Assembly ® 2-13 Example of a Example of a Example of a Example of a possible possible possible possible Unrestrained Unrestrained Unrestrained Unrestrained constru constru constru construc cc ction tiontion tion – –– – Parapet Wall within 2m Parapet Wall within 2m Parapet Wall within 2m Parapet Wall within 2m 2.4 Selecting a location for install Selecting a location for install Selecting a location for install Selecting a location for installa aa ation tiontion tion Contents Contents Contents Contents Necessary requirements for the installation site. Danger! Danger! Danger! Danger! The condition of the installation site has a decisi ve influence on the safe functioning of the KeeGuard ® system. If the prerequisites are not met at the sit e of installation, then do not install the system until you have consu lted the manufacturer. If you cannot be certain of the load-bearing capacity of the roof, then contact a structural engineer before starting construc tion.

1. ISSUE 17 SAFETY AT THE HIGHEST LEVEL SAFETY AT THE HIGHEST LEVEL SAFETY AT THE HIGHEST LEVEL SAFETY AT THE HIGHEST LEVEL KeeGuard KeeGuard KeeGuard KeeGuard ® ® ® ® Roof Edge Protection System To EN 14122 Part 3 Assembly and Operating Instructions Kee Safety Ltd Unit A2 Cradley Business Park Overend Road Cradley Heath, West Midlands B64 7DW Tel.: +44 (0) 1384 632188 Fax: +44 (0) 1384 632192 E-mail: sales@keesafety.com Website: www.keesafetygroup.com Copyright © 2013 Kee Safety Ltd. All rights reserve d

12. For your safety 1-2 1.2 Symbols Contents Contents Contents Contents Here are the explanatory notes on the symbols used. Danger! Danger! Danger! Danger! This symbol indicates the danger of injury or death . Danger to life is referred to separately by the wor ds “Danger to life “Danger to life “Danger to life “Danger to life” ”” ”. Ca CaCa Cau uu ution! tion! tion! tion! This symbol indicates the threat of damage to prope rty or harm to the environment. Note! Note! Note! Note! This symbol indicates information that helps to exp lain how to use the KeeGuard ® system more clearly.

15. Assembly ® 2-1 Section 2 Section 2 Section 2 Section 2 Assembling Assembling Assembling Assembling the KeeGuard the KeeGuard the KeeGuard the KeeGuard ® ® ® ® system system system system 2.1 2.12.1 2.1 Overview Overview Overview Overview Overview Overview Overview Overview This section is broken down into the following subj ects: Subject Subject Subject Subject Page Page Page Page Transporting and storing the KeeGuard ® system 2-2 Checking the components 2-3 Selecting a location for installation 2-13 Installing The KeeGuard ® system 2-14 Maintenance, testing and disposal 2-21

30. Assembly ® 2-16 2.5 2.52.5 2.5 Installing Installing Installing Installing The KeeGuard The KeeGuard The KeeGuard The KeeGuard ® ®® ® sy sysy sys ss stem temtem tem Special conditions: If a freestanding end of the Ke eGuard ® fall prevention system is set up less than 2m from the point where a fall could o ccur (edge of the roof or void) and in this case there is no parapet around the edge or si milar facility as an additional means of stopping slippage and there is no opportunity to fix the freestanding end to the build- ing, then in order to improve the level of safety t he freestanding ends must be installed as shown in the following diagram to prevent slippi ng in wet conditions. It is the respon- sibility of the owner or employer to check the loc al conditions. If you are unclear about anything, contact the manufacturer before installat ion. Preliminary remarks relating to the Preliminary remarks relating to the Preliminary remarks relating to the Preliminary remarks relating to the installation installation installation installation of the KeeGuard of the KeeGuard of the KeeGuard of the KeeGuard ® ®® ® system for runs less than system for runs less than system for runs less than system for runs less than 6 66 6 m long m long m long m long You must note the following points if you are inten ding to install a run in the above situation : You must contact our technical service department o n tel. 01384 632188 if you intend to install a system with a total leng th of less than 6 m if different from those shown i n sections 2.3 & 2.5.

35. Assembly ® 2-21 2.6 Maintenance, testing and disposal Maintenance, testing and disposal Maintenance, testing and disposal Maintenance, testing and disposal Contents Contents Contents Contents Information on the maintenance and regular inspecti on of the KeeGuard ® . system Cleaning Cleaning Cleaning Cleaning It is perfectly adequate to use clean water for cle aning. You can also use a hose or high-pressure cleaner for this purpose. Maintenance Maintenance Maintenance Maintenance The KeeGuard ® system is virtually maintenance-free. However, any damaged parts or damaged grub screws must be replaced with original spare parts. Due to the nature of the corrosion protection, in t ime, the finish will become duller. Regular compulsory checks Regular compulsory checks Regular compulsory checks Regular compulsory checks A KeeGuard ® system must be checked at least once a year by a c ompetent person. In the process, it is essential to check that all the grub screw connecti ons are seated firmly as these connections can work loose under the influence of wind or other dynamic loads. Checks and the results must be documented in writin g in the inspection records. A sample page, which you can copy, can be found in the appendix to these operating instructions. Kee Safety Ltd offer this as part of the KEE CHECK Inspection and Assessment Service. Disposal Disposal Disposal Disposal Apart from the rubber mats and re-cycled PVC Weight s, the KeeGuard ® system is made predominantly of ferrous and non-ferrous metals. The KeeGuard ® system can therefore be disposed of in a scrap met al facility.

33. Assembly ® 2-19 Continued from previous section Continued from previous section Continued from previous section Continued from previous section To protect asphalt roofs from damage it is recommen ded that Spartan OR Elastomer tiles be placed under all uprights and counterbalances. Step Step Step Step 2 22 2: Fitting the top and mid rails : Fitting the top and mid rails : Fitting the top and mid rails : Fitting the top and mid rails – –– – All versions All versions All versions All versions Fit the top and mid rails between the vertical post s as shown in the diagram. To do this, you must pus h the rails through the tube connectors (if 45-87) or drop the rail into the fitting (if 135-8) on each vertical post. You must note the following points during assembly: For runs greater than 4 metres each section of the top and mid rails must be at least 4.6 m long ( based on maximum 2m & 2.4m bay sizes ). Shorter sec tions are only permissible at the start or at the end of a run or if using smaller bays than 2m. The top and mid rails may only be connected togethe r using 14-8, 15-8, 19-8, BC53-88, 55-8, L14- 7, L15-7, L19-7 & LB54-77 fittings. Ensure the tube connector fittings for the top rail are laterally offset in relation to the fittings f or the mid rail (see diagram below). The offset should be at least 2.4 m. This will give better stability as the fittings are not located within the same vertical p lane. If this is not possible, bay sizes must be re - duced to avoid joining in the same bay. Step 4: Tightening the adjusting screws Step 4: Tightening the adjusting screws Step 4: Tightening the adjusting screws Step 4: Tightening the adjusting screws Finally, tighten all the adjusting screws by applyi ng a tightening torque of 39 Nm. Terminating the run Terminating the run Terminating the run Terminating the run The following terminations can be used at the ends according to the structural conditions in each case : Free end with 77 Free end with 77 Free end with 77 Free end with 77- -- -8 8 8 8 / 77 / 77/ 77 / 77- -- -7 7 7 7 plastic stopper plastic stopper plastic stopper plastic stopper Seal off the open ends of the top and mid rails usi ng a 77-8 / 77-7 plastic stopper on each end.

2. Contents I Contents Section Subject Page 0 Introduction 0-1 0.1 Overview 0-1 0.2 General 0-2 0.3 Intended use and misuse 0-5 0.4 Owner’s duty of care 0-6 0.5 Personnel requirements 0-7 1 For your safety 1-1 1.1 Overview 1-1 1.2 Symbols 1-2 1.3 Basic safety information 1-3 2 Assembling The KeeGuard System 2-1 2.1 Overview 2-1 2.2 Transporting and storing the KeeGuard ® system 2-2 2.3 Checking the components 2-3 2.4 Selecting a location for installation 2-13 2.5 Constructing the KeeGuard ® system 2-14 2.6 Maintenance, testing and disposal 2-21

14. For your safety 1-4 Danger to life! Danger to life! Danger to life! Danger to life! There is a risk of people falling due to attaching Personal Protection Equipment to a KeeGuard ® system Explanatory note Explanatory note Explanatory note Explanatory notes: s:s: s: T TT The KeeGuard ® system must never be used to at- tach P.P.E to as an anchor for abseiling or similar work. The KeeGuard ® system is a stand alone, collective roof edge protection system and should always be treated as such. Under no circumstances should the system be used as a “man anchor” or as a connection for P.P.E. Basic safety information Basic safety information Basic safety information Basic safety information Danger! Danger! Danger! Danger! Potential danger Potential danger Potential danger Potential danger Prevention measures Prevention measures Prevention measures Prevention measures The imposed lateral load of the whole system may be reduced as a result of the process of recon- struction. Always use new grubscrews when re-installing any any any any joint or weight.

20. Assembly ® 2-6 2.2 Checking the components Designation Designation Designation Designation Fun FunFun Func cc ction tiontion tion Qua QuaQua Quan nn ntity titytity tity For total length For total length For total length For total length 7 CB4 P = 4 Weight ( Cantilever 1575mm ) SEE IMAGE BELOW 8 61-8 / L61-7 Wall Flange • Fixing Flange for Wall con- nection where a suitable structural wall is available • Photo shows 61-8 1 Off for each Tube end.

6. Introduction 0-3 0.2 0.20.2 0.2 General General General General Intended service life Intended service life Intended service life Intended service life Metal & PVC parts: Indefinite, but may degrade with time according to service conditions Rubber mats: 20 years at - 10 °C - + 40 °C. Higher or lower temperatures can reduce the service life. Issue date Issue date Issue date Issue date Issue 16 – 21 st May 2013 Components and Components and Components and Components and Retention Retention Retention Retention These assembly and operating instructions are a com ponent part of any KeeGuard ® system. They must be handed to the assembly personnel! At no time may pages be removed from these instruct ions. If part or all of the instructions should be lost, then you must replace the instructions or the missing parts immediately. Copyright Copyright Copyright Copyright This documentation contains information that is pro tected by copyright. Neither extracts nor the documentation as a whole may be photocopied, reprod uced, translated or put onto data carriers without prior approval. All other rights are reserved. Amendment service Amendment service Amendment service Amendment service The documentation is not covered by the amendment s ervice of the manufacturer or its branches. Amendments to this documentation can be made withou t further notification. Modifications to Modifications to Modifications to Modifications to the KeeGuard the KeeGuard the KeeGuard the KeeGuard ® ® ® ® system system system system If you should carry out modifications to the KeeGua rd ® system, then you will automatically make the test reports null and void. If this is the case, you must carry out the procedu re for assessing conformity again for all component s in accordance with the applicable EC product guideline s.

10. Introduction 0-7 0.5 Personnel requirements Contents Contents Contents Contents The manufacturer’s requirements regarding assembly, and repair personnel for installing the KeeGuard ® system are as follows. Definition of a “Competent Person” Definition of a “Competent Person” Definition of a “Competent Person” Definition of a “Competent Person” Competent people are those who have sufficient know ledge of the system to be able to assemble or check it on account of their specialist training an d experience and are familiar with the relevant regulations, guidelines and generally recognised ru les of practice – e.g. Health & Safety Guidelines, accident prevention regulations and suchlike – to s uch an extent that they can carry out assembly and assess whether or not the system under test is safe to be used. The owner / employer is responsible for selecting a competent person. Duties of the assembly and repair personnel Duties of the assembly and repair personnel Duties of the assembly and repair personnel Duties of the assembly and repair personnel The assembly and repair personnel must carry out th e following duties: Assemble the system and check to make sure that it is working safely and has no faults. Identify any damage and – if possible and permissib le – rectify it or send the system to the manufacturer for repair. Requirements relating to assembly and repair person nel Requirements relating to assembly and repair person nel Requirements relating to assembly and repair person nel Requirements relating to assembly and repair person nel Assembly and repair personnel must meet the followi ng requirements in order to be able to carry out their duties: They must have received instruction from the owner or employer. They must have sufficient knowledge of English in o rder to be able to understand these operating instructions. They must be free from any disability that may effe ct their ability to assemble or repair this system or understand these instructions.

17. Assembly ® 2-3 2.3 2.3 2.3 2.3 Checking Checking Checking Checking the KeeGuard the KeeGuard the KeeGuard the KeeGuard ® ® ® ® system’s system’s system’s system’s components components components components Contents Contents Contents Contents An overview of all the parts which you need in orde r to assemble the system properly. Danger! Danger! Danger! Danger! If some of the parts listed in the parts list or on the delivery note are missing or dam- aged, then you must replace them with original part s. Contact the manufacturer to ob- tain these. Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems The KeeGuard ® system consists of the following individual compon ents. The exact number of individual components depends on the length and construction o f the KeeGuard ® system . Note: Note: Note: Note: A complete list of all parts and details on t he total weight of the fall prevention system are provided with the delivery. The load-bearing ca pacity of the roof must be equal to or exceed the capacity specified earlier (p.0-4). Design Design Design Designa aa ation tiontion tion Fun FunFun Func cc ction tiontion tion Qua QuaQua Quan nn ntity titytity tity For total length For total length For total length For total length 1 “KGU“ or “KGU45” vertical posts • Vertical posts for the system Diameter = 48.3 mm Height = 1100 mm Weight = 5.4 or 8.5 kg each Locator for the counter weights Fitted with 2 off L135-87 or 135-8 fittings for the top and mid-rails. Note: Photo shows 135-8 fit- tings 3 off 2 m 3 off 3 m 4 off 4 m 4 off 5 m 4 off 6 m 4 off + 1 off for every 2 m of addi- tional length > 6 m

39. I II I NSPECTION AND NSPECTION AND NSPECTION AND NSPECTION AND R RR R ESULT OF THE REGULAR ESULT OF THE REGULAR ESULT OF THE REGULAR ESULT OF THE REGULAR COMPULSORY COMPULSORY COMPULSORY COMPULSORY I II I NSPECTION FOR NSPECTION FOR NSPECTION FOR NSPECTION FOR K KK K EE EEEE EE G GG G UARD UARD UARD UARD ® ®® ® Date Date Date Date Inspector Inspector Inspector Inspector Name/Qualification Name/Qualification Name/Qualification Name/Qualification Inspection result Inspection result Inspection result Inspection result If defects found, If defects found, If defects found, If defects found, reinspection to reinspection to reinspection to reinspection to be carried out be carried out be carried out be carried out on (date) on (date) on (date) on (date) Result of the reinspection Result of the reinspection Result of the reinspection Result of the reinspection Signature of the Signature of the Signature of the Signature of the Inspector Inspector Inspector Inspector Due date for next Due date for next Due date for next Due date for next inspection inspection inspection inspection

19. Assembly ® 2-5 2.3 2.3 2.3 2.3 Checkin Checkin Checkin Checking the components g the components g the components g the components Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation Designation Designation Designation Fun FunFun Func cc ction tiontion tion Qua QuaQua Quan nn ntity titytity tity For total length For total length For total length For total length 6 14-8 / L14-7 straight tube connector • Connects the top and mid rails for a straight connection • Connection in a top rail should not be in the same bay as the connection in the mid rail Note: assemble with grub screws pointing downwards 1 off for each straight tube con- nection ./. 7 Counter-weights and Canti- lever Tube: CB1P = 1 Weight ( Cantilever 1075mm ) SEE IMAGE BELOW CB2P = 2 Weight ( Cantilever 1575mm ) SEE IMAGE BELOW CB3P = 3 Weight ( Cantilever 1575mm ) SEE IMAGE BELOW • Produce the Total weight re- quired. • Each Counter-weight mold- ing = 13.5 kg to 16.5 kg • Profiled molded base to aid slip resistance and water dis- persal. 3 × CB3P Unrestrained 3 m 2 × CB2P 2 × CB3P Unrestrained 4 m 2 × CB2P 2 × CB3P Unrestrained 5 m 2 × CB1P 2 × CB4P Unrestrained 6 m 2 × CB1P 2 × CB4P + 1 × CB1P for every 2 m of addi- tional length Unrestrained > 6 m

31. Assembly ® 2-17 2.5 2.52.5 2.5 Installing Installing Installing Installing The KeeGuard The KeeGuard The KeeGuard The KeeGuard ® ®® ® sy sysy sys ss stem tem tem tem Preliminary remarks on the use of tube connectors Preliminary remarks on the use of tube connectors Preliminary remarks on the use of tube connectors Preliminary remarks on the use of tube connectors (Fittings) (Fittings) (Fittings) (Fittings) Only use the tube connectors as follows: You must use the 14-8 or L14-7 straight tube connec tors for straight connections. You must use the 15-8 / L15-7 - 90° tube connectors for 90° elbow connections. You must use the BC53-88 / LB54-77 hinge joint for angle connections adjustable through 202°. Variable angle corner joints of greater than 90° ne ed supporting by either a brace across the angle (using non-swivel type fittings), or by a supportin g upright utilising a CB2P counter balance. The brace option is limited to use between the angles o f >90° & 120° (based on using a 29 type fit- ting). Installation diagram is shown on page 2-12 f or clarification. Installing Installing Installing Installing the the the the 6m PLUS 6m PLUS 6m PLUS 6m PLUS KeeGuard KeeGuard KeeGuard KeeGuard ® ®® ® system system system system - -- - Unrestrained Unrestrained Unrestrained Unrestrained – –– – parapet within 2m parapet within 2m parapet within 2m parapet within 2m or edge at or edge at or edge at or edge at least 2m away. least 2m away. least 2m away. least 2m away. Step Step Step Step 1 11 1: Positioning the : Positioning the : Positioning the : Positioning the U UU Uprights prights prights prights and Counter and Counter and Counter and Counter- -- -Balances Balances Balances Balances Install the assembled vertical posts. Start with th e vertical post at the beginning of the section of railing. You must note the following points during assembly: At the beginning and end of the section of railing, there must always be a vertical post connected to a CB4P counterweight if it is not possible to have a wall connection. The arrangement of all the other counterweights CB1P is shown in the installat ion diagrams. The maximum permissible distance between the vertic al posts is 2 m for end bays and 2.4 m for in- termediate bays (see the installation diagram if su pplied). The maximum permissible distance between a vertical post – before or after angle connections is 500 mm in one direction and 1.9m in the other direc tion. (see installation diagram supplied). All the counterweights must be evenly spaced. To protect asphalt roofs from damage it is recommen ded that Spartan OR Elastomer tiles be placed under all uprights and counterbalances in order to distribute the weight of the system over a greater area.

29. Assembly ® 2-15 Always use all the parts supplied, especially all t he weights! If there is insufficient space or there is insufficient load-bearing capacity at the site of i nstallation, then you must not use the KeeGuard ® system! Competent assembly personnel who must use Personal Protection Equipment to prevent them from falling, may only carry out installation. KeeGuard is suitable for fitting on Sarnafil PVC me mbranes without any further requirements. In the case of FPO membranes it will be necessary to incor porate a section of fleece product to act as a barrier between the underside of the KeeGuard and t he membrane (for further technical assistance, contact the membrane manufacturer). Before you start Before you start Before you start Before you start Before you can start on the installation, you must have carried out the following tasks: Check the individual parts are there and not damage d Select a suitable location for installation. Remove any oil, grease and loose debris from the ro of. Standard chipping coverage depth is 15mm. Should the chipping coverage depth exceed this, or the full 11º rake of the upright be utitlised, longer upright tubes are required (maximum 1400mm), to maintain the 1100 mm top rail height. Tools re Tools re Tools re Tools required quired quired quired You will need the following in order to install the fall prevention system: Hex key socket screw size 5/16" AF Torque wrench 10- 60 Nm approx. Drill with suitable drill bit (only for wall connec tion) Tape measure 50 mm tube cutter

32. Assembly ® 2-18 ALTERNATIVELY ALTERNATIVELY ALTERNATIVELY ALTERNATIVELY Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard ® ®® ® system system system system - -- - Unrestrained Unrestrained Unrestrained Unrestrained – –– – no parapet within 2m or edge no parapet within 2m or edge no parapet within 2m or edge no parapet within 2m or edge under 2m away. under 2m away. under 2m away. under 2m away. Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter- -- -Balances Balances Balances Balances Install the assembled vertical posts. Start with th e vertical post at the beginning of the section of railing. You must note the following points during assembly: At the beginning and end of the section of railing, there must always be a vertical post connected to a CB7P counterweight if it is not possible to have a wall connection. The arrangement of all the other counterweights CB1P is shown in the installat ion diagrams. The distance between the vertical posts and the edg e of the roof must be at least 300 mm. If you are unable to achieve this distance, and if there i s no parapet at the perimeter, then you must also fit a kick board. The kick board must be at least 1 50 mm high. The maximum permissible distance between the vertic al posts is 2 m for end bays and 2.4 m for in- termediate bays (see the installation diagram if su pplied). The maximum permissible distance between a vertical post – before or after angle connections is 500 mm in one direction and 1.9m in the other direc tion. (see installation diagram if supplied). All the counterweights must be evenly spaced. To protect asphalt roofs from damage it is recommen ded that Spartan OR Elastomer tiles be placed under all uprights and counterbalances in order to distribute the weight of the system over a greater area. ALTERNATIVELY ALTERNATIVELY ALTERNATIVELY ALTERNATIVELY Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard Installing the 6m PLUS KeeGuard ® ®® ® system system system system - -- - Restrained Restrained Restrained Restrained – –– – 150mm High Vertical Parapet 150mm High Vertical Parapet 150mm High Vertical Parapet 150mm High Vertical Parapet Available. Available. Available. Available. Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter Step 1: Positioning the Uprights and Counter- -- -Balances Balances Balances Balances Install the assembled vertical posts ensuring that the base is placed up against the base of the parap et. Start with the vertical post at the beginning of th e section of railing. You must note the following points during assembly: At the beginning and end of the section of railing, there must always be a vertical post connected to a CB2P counterweight if it is not possible to have a wall connection. The arrangement of all the other counterweights CB1P is shown in the installat ion diagrams. The maximum permissible distance between the vertic al posts is 2.2 m for end bays and 2.4m for intermediate bays (see the installation diagram if supplied) or 1.5m in for end bays and 1.7m for in- termediate bays in the case of KeeGuard Lite. The maximum permissible distance between a vertical post – before or after angle connections is 500 mm in one direction and 1.9m in the other direc tion for standard KeeGuard or 1.2m in the case of KeeGuard Lite. (see installation diagram if supp lied). All the counterweights must be evenly spaced.

9. Introduction 0-6 0.4 0.40.4 0.4 Owner’s duty of care Owner’s duty of care Owner’s duty of care Owner’s duty of care Contents Contents Contents Contents In this section, you will be able to familiarise yo urself with the tasks and obligations of the owner or employer with regard to working with the KeeGuard ® system . Safety of Safety of Safety of Safety of the KeeGuard the KeeGuard the KeeGuard the KeeGuard ® ® ® ® system system system system In particular, the owner or employer must ensure th at the KeeGuard ® system is only used as intended, is only provided in a fault-free, reliable state, is checked regularly, is only used by qualified, trained and authorised p ersonnel. Protection for personnel Protection for personnel Protection for personnel Protection for personnel In particular, the owner or employer must ensure th at any personal protection equipment required: is available for use, is checked regularly. Instruction and training Instruction and training Instruction and training Instruction and training In particular, the owner or employer must ensure th at: assembly personnel are instructed in all relevant a spects of health and safety at work and environmental protection before starting work for t he first time and also at least once a year after that, a full set of legible operating instructions is alw ays kept at the location where the KeeGuard ® system is used, all relevant personnel have familiarised themselves with the contents of these operating instructions before assembly.

18. Assembly ® 2-4 2.3 2.3 2.3 2.3 Checking the components Checking the components Checking the components Checking the components Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation and function of the components for stan dard systems Designation Designation Designation Designation Fun FunFun Func cc ction tiontion tion Quantity Quantity Quantity Quantity For length For length For length For length of of of of Guardrail Guardrail Guardrail Guardrail 2 Top and mid-rails • Top rail and mid rail form the fall guard Diameter = 48.3 mm Length = variable Weight = 3.5 - 4.5 kg / m Diameter = 42.16 mm Length = variable Weight = 1.17 kg / m 1 of each @ 2m 2 m 1 of each @3m 3 m 1 of each @4m 4 m 1of each @5m 5 m 1of each @6m 6 m As stated > 6 m 3 77-8 / 77-7plastic stopper • Seals off the open ends of the tube 1 off for each tube end ./. 4 15-8 / L15-7 90° elbow joint • Connects the top and mid rails at an angle of 90° • Photo shows 15-8 1 off for each 90° angle ./. 5 BC53-88 / LB54-77 hinge joint • Connects the top and mid rails at variable angles of up to 202°. Note: assemble with grub screws pointing downwards Photo shows BC53-88 1 off for each angle ./.

37. Assembly 2-15 8 th bullet point word “pipe” changed to tube 9 th March 2007 Index amended 9 th March 2007 5 Page 1-1 Amendments for Important information 7 th June 2007 6 Section 0 Introduction 0-2 TUV Certificate number c hanged Section 0 Introduction 0-5 Bullet point added (EN I SO 13374) 9 th July 2007 9 th July 2007 7 Section 0 – 0.2 General – Issue date changed Amendments added to Amendments sheet 26 th July 2007 26 th July 2007 8 Company name change/certification details Due date for next inspection 25 th June 2008 9 Re-Cycled PVC Counter-Balance weight system replaci ng previous cast iron weights. 1 st Sep 2008 10 Page 0 – 2 – Test & Certificate Numbers added 24 th Oct 2008 11 Page 2 – 13 – Drawing updated. Page 2 – 15 –7 Fleece requirement bullet point adde d. Pages 2 – 17 & 2 – 18 – Removal of CB3 refs from installation method. 6 th April 2009 12 Page 2 – 17 – 6 th Bullet point removed. Page 2 – 18 – No parapet less than 2m from edge instructions added. 16 th April 2009 13 Page 0 – 5 – Additional Bullet point added to mi suse section. 20 th May 2009 14 Page 0 – 2 – Model Year. Page 0 – 3 – Issue date. Page 1 – 2 – Symbols. Page 1 – 3 – Symbol. Page 1 – 4 – Symbol. Page 2 – 2 – Manual Handling section added. Page 2 – 3 – Symbol. Page 2 – 5 – ‘ P ‘ suffix added to Counter-balance references. Page 2 – 6 – ‘ P ‘ suffix added to Counter-balance references. Page 2 – 13 – Symbol. Page 2 – 14 – Symbol. Page 2 – 16 – Symbol. Page 2 – 17, 18 & – ‘ P ‘ suffix added to Counter-b alance references and Elastomer plate option added. 5 th October 2009

8. Introduction 0-5 0.3 0.30.3 0.3 Intended use and misuse Intended use and misuse Intended use and misuse Intended use and misuse Intended use Intended use Intended use Intended use When handling or installing the KeeGuard ® system care is necessary when the wind speed is in the region of 17 m.p.h. (gusting to 26 m.p.h. or over). All installation and handling of the KeeGuard ® system should cease when the average(mean) wind spe ed reaches 23 m.p.h. (gusting to 35 m.p.h. or over). The roof must be free from algae, stones, oil, grea se, water accumulation and loose debris. Assembly personnel must be provided with Personal P rotection Equipment (PPE) to prevent them from falling during assembly. The minimum protectiv e equipment consists of a full safety body harness with lanyard, possibly used in conjunction with a Kee Anchor ® system. Misuse Misuse Misuse Misuse The following points are classed as misuse although the type of use appears possible at first glance: Use of the KeeGuard ® system if one of the conditions specified under “in tended use“ is not met. Failure to observe the weights and conditions relat ing to the roof surface specified under “intended use“. If the conditions specified are not adhered t o, then the KeeGuard ® system may possibly fail. Use of a damaged KeeGuard ® system or one which has been assembled incorrectly or is incomplete. Use as a holding device for horizontal rope systems . Use as a fixing point for rope feed or for lowering on a rope. Use by employees without previous instructions from their employer. Dropping or throwing the PVC Weights from a height of approximately 1m so that they land topside down. This could lead to the weights breaking and n o longer being usable. Use under conditions specified is always prohibited ! Should the KeeGuard ® system be used in spite of these instructions, then the possibility of a fall occurring and resulting in severe or fatal injuries cannot be ruled out.

7. Introduction 0-4 0.3 0.30.3 0.3 Intended use and misuse Intended use and misuse Intended use and misuse Intended use and misuse Contents Contents Contents Contents Intended use and misuse are described in this secti on. Definition of “Authorised person“ Definition of “Authorised person“ Definition of “Authorised person“ Definition of “Authorised person“ A person is regarded as an authorised person if he/ she is commissioned to carry out certain types of work on or using the KeeGuard ® system in accordance with instructions. Intended use Intended use Intended use Intended use The KeeGuard ® system is a collective fall prevention system for r oofs which are not accessible to the public but to which access is required for the purp ose of carrying out repairs and maintenance. The KeeGuard ® system is designed as a permanent system. However, dismantling and reconstruction at a different location is permissible under certai n circumstances which are explained in the section entitled “Assembling the KeeGuard ® system “. The KeeGuard ® system is only regarded as being used for its inten ded use if all allall all the following conditions are met: The KeeGuard ® system is governed by various workplace Regulations and Guidelines. Assembly personnel must be familiar with the statutory requi rements arising from these. They must also be familiar with and adhere to the following specifica tions and technical regulations: o HSG-33, Health & Safety in Roofwork, o HSE INDG 284- Working on Flat Roofs o EN ISO 14122-Part 3. The total weight of the KeeGuard ® system depends on the length and configuration of t he whole system. The load-bearing capacity of the roof must at least correspond to the total weight of the system plus potential personnel. If in doubt, you m ust arrange for the roof structure to be examined by a structural engineer before assembly. The maximum permissible horizontal load, applied pe rpendicular to the top rail, is 300 N / m. The KeeGuard ® system must be linked to the building’s lightning p rotection system if possible. The KeeGuard ® system is only designed for use on Asphalt, Concret e Mineral Felt or PVC sheet- covered roofs. The maximum permissible pitch of the flat roof is 3°for EN 14122 Part 3 . The roof surface must be kept free from snow and ic e and free from any lubricants or slippery substances while the assembly work or repairs are b eing carried out. The possibility of the roof surface freezing over or becoming covered in snow d uring use must also be ruled out.

28. Assembly ® 2-14 Requirements relating to the installation site Requirements relating to the installation site Requirements relating to the installation site Requirements relating to the installation site The installation site must meet the following requi rements: Criterion Criterion Criterion Criterion Requirement Requirement Requirement Requirement Roof construction • Only flat roofs are permissible for this installati on. Permissible roof pitch • Max. 3° Roof surface • Only, concrete, mineral felt, asphalt (in this case pro- tection will be required to prevent damage to roof sur- face) or PVC sheeted roofs are permissible for this in- stallation. • The surface of the roof must be free from loose de- posits, oil, grease, algae, gravel & accumulated w ater. Weather conditions • The roof must be free from snow and ice. • If there is the risk of water freezing over during as- sembly or it starts to snow, then the system must n ot be installed. • KeeGuard ® must not be installed if it is very windy. 2.5 2.5 2.5 2.5 Installing the Installing the Installing the Installing the KeeGuard KeeGuard KeeGuard KeeGuard ® ®® ® system system system system Contents Contents Contents Contents Description of the standard construction Danger! Danger! Danger! Danger! If you have been sent a detailed installation diagr am with the delivery, you must not deviate from this installation diagram as otherwise the safe fun ctioning of the KeeGuard ® system cannot be guaranteed. The KeeGuard ® system must not be installed on roofs which are co vered with snow or ice . The roof surface must not become covered with snow or ice du ring assembly. Do not use any non approved or damaged parts for as sembly.

36. ISSUE No. AM ENDMENTS MADE DATE MODIFIED 1 First Issue December 2004 2 Changes made to front cover, Amendments Section 2 , Amendment Page added 30 th Nov 2005 3 Contents I – Section 0.3 page changed from 0-4 to 0-5, Section 0.4 page changed from 0-6 to 0-7, Section 0 .5 page changed from 0-7 to 0-8, Section 2.4 page changed f rom 2-9 to 2-10, Section 2.5 page changed from 2-10 to 2-11 , Section 2.6 page changed from 2-15 to 2-17. Section 0 Intro duction – Page changed from 0-4 to 0-5, Page changed from 0-6 to 0-7, Page changed from 0-7 to 0-8. Contents II – word “Amendments” added 9 th March 2007 4 Introduction 0-3 Issue dated altered to March 200 7 9 th March 2007 Introduction 0-6 3 rd bullet point Kee Anchor Registered Mark added 9 th March 2007 For your safety 1-3 Kee Anchor Registered Mark add ed and PPE in capitals 9 th March 2007 Assembly 2-3 “POS” deleted from table. Words pipe and connectors changed to fittings 9 th March 2007 Assembly 2-4 “POS” deleted from table 9 th March 2007 Assembly 2-5 “POS” deleted from table. Word pipe c hanged to tube 9 th March 2007 Assembly 2-8 New drawing added “Support options fo r variable angle corners” 9 th March 2007 Assembly 2-9 drawing moved from 2-8 - All pages no w roll on 9 th March 2007 Assembly 2-14 New 4 th bullet point added. Installing the KeeGuard system installation diagram changed from 2 -12 to 2-13 9 th March 2007

13. For your safety 1-3 1.3 Basic safety information Contents Contents Contents Contents Basic safety information on the safe use of the Kee Guard ® system. Danger! Danger! Danger! Danger! You must follow the safety instructions below in or der to avoid the danger of injury or death: Potential danger Potential danger Potential danger Potential danger Prevention measures Prevention measures Prevention measures Prevention measures Danger to life! Danger to life! Danger to life! Danger to life! There is a risk of the construction personnel fall - ing during assembly or when carrying out re- pairs. Explanatory notes: Explanatory notes: Explanatory notes: Explanatory notes: Inadequate or insufficient safety measures or er- rors during the assembly of the KeeGuard ® system can lead to falls resulting in severe/fatal injurie s. The KeeGuard ® system is only to be assembled as specified in the assembly instructions. Personal Protection Equipment (PPE) consisting of a Full Body Harness with lanyard, possibly in con- junction with a Kee Anchor ® system, is to be used during assembly or when carrying out repairs to the KeeGuard ® system. After assembly or after carrying out repairs, check all structural parts and connecting components to make sure that they are located correctly. Do not use any parts that are damaged. Danger to life! Danger to life! Danger to life! Danger to life! There is a risk of the KeeGuard ® system failing if the installation site is unsatisfactory. Explanatory notes: Explanatory notes: Explanatory notes: Explanatory notes: A non-approved roof surface can result in The KeeGuard ® system sliding and failing. Follow the detailed information on the installation sites for the KeeGuard ® system in section 2 of these assembly instructions. The roof surface must always be of the prescribed quality and load-bearing capacity. The prescribed measures must always be complied with. Danger to life! Danger to life! Danger to life! Danger to life! There is a risk of people falling due to failure to carry out maintenance work on the KeeGuard ® system Explanatory notes: Explanatory notes: Explanatory notes: Explanatory notes: Defects or damage can impair the function of the KeeGuard ® system therefore the system may pos- sibly not be guaranteed in the event of an emer- gency. If you have to carry out repairs on the roof or any plant always carry out a visual check on the Kee- Guard ® system and the roof area beforehand for damage. Any parts that are found to be damaged, must al- ways be replaced before any work is started. Only then is it permitted to start the actual work on th e roof.